Capabilities

With a comprehensive base of skills and knowledge in ceramic materials, product design, quality requirements and engineering we are able to develop and deliver innovative solutions in ceramic.

Morgan Ceramic Production Capabilities

• Bespoke material formulations
• Compaction pressing (mechanical and hydraulic) up to 500T
• CNC machining
• Extrusion
• Isostatic pressing (dry and wet bag)
• Extensive green machining including (CNC and manual) turning, drilling, milling, cutting and grinding
• Sintering (electric and gas)
• Hot isostatic pressing
• Laser cutting
• Extensive diamond grinding (CNC and manual): cylindrical, internal, surface, spherical
• Honing
• Lapping
• Polishing (Ra <0.05mm)
• Glazing
• Electro plating (nickel, tin, gold, copper)
• Metallising (refractory and thick film)
• Metallising thin film
• Rapid prototyping
• Sputter coating
• Brazing including active alloy brazing and vacuum brazing
• TIG welding
• Soldering
• Mechanical assembly (including various bonding techniques)
• Laser marking (serial number)
• Dry pressing
• Isostatic pressing
  
  

We Offer Testing and Verification Including:

• CMM (3-D measurement)
• Scanning
• Xray thickness
• Vacuum leak testing down to 10-10 mbar litre/sec
• Pressure testing
• Mechanical strength testing
• Electrical
• Thermal cycling
• Advanced cleaning and packing facilities
  
  

We work closely with our Global Centres of Excellence to develop innovative material solutions to customer needs and to drive the future of tribological materials.

Our Certech ceramic core product range benefits from a Material Development Lab and a Material Control Lab to help meet specific casting requirements such as particle size, softening point, thermal expansion and X-ray diffraction.

We are a Corporate Member of the High Temperature Materials Lab at Oak Ridge National Labs, a world class lab with state-of-the-art characterisation and testing facilities.