Technical Ceramics

Advanced Ceramic Tooling for Zinc-Carbon and Alkaline Battery Production

Why Nilcra® Zirconia?


All components are made from Nilcra® Zirconia, a premium ceramic material offering:

  • Exceptional strength and toughness
  • High resistance to corrosive battery mixtures
  • Outstanding wear resistance, even with abrasive materials
  • Low coefficient of friction, minimizing surface wear
  • Ultra low-galling properties, ensuring smooth operation
  • Superior reliability, with a Weibull Modulus > 30
  • Extended lifespan—up to 20–30 times longer than conventional steel tools
  • Improved surface finish, reducing the need for post-processing

We supply high-performance ceramic tooling for the manufacture of zinc-carbon dry cells and alkaline batteries, using our advanced Nilcra® Zirconia material. Our product range includes:

  • Mixer units
  • Extruders
  • Liners
  • Nozzles
  • Ram tips
  • Sweeper blades
  • Dies
  • Punches
  • Crimping tools

Key Benefits

Using Nilcra® Zirconia tooling in battery production delivers:

  • Longer tool life and reduced replacement frequency
  • Extended production runs with fewer stoppages
  • Higher yields and better product consistency
  • Lower maintenance costs and improved process efficiency

Why Choose Morgan Technical Ceramics?

  • Industry-Leading Expertise in technical ceramics
  • Advanced Material Science for precision and reliability
  • Proven Performance across global canning operations